Surub papuc,ATLAS-TEREX 3641192,BERCO HT245,CATERPILLAR 8U2703,CNH-FIAT NEW HOLLAND 71401386,CNH-FIAT NEW HOLLAND 79031606,DAEWOO 2120-6014,DAEWOO 9120-6005,DAEWOO 9120-7008,DAEWOO K1043366,E.W.K. 501518501,EURODAEWOO 9120-6006D12,HITACHI 4345328,HYUNDAI 81E6-37020,ITM D04900S0N15,JCB JNA0085,JCB JNA0357,LIEBHERR 7365793,POCLAIN-CASE POCLAIN G3533059,POCLAIN-CASE POCLAIN P3533059G,POCLAIN-CASE POCLAIN ZKI3533059,SAMSUNG-H.I. 1082-02690,SANY 5230070,SENNEBOGEN 3511021670,VOLVO 020005231690,VOLVO 1082-02690,VOLVO 14214968,VOLVO 142149681,VOLVO 14523637,VOLVO 214968,VOLVO SA1082-02690,VPI V3Y4297,HYUNDAI,Excavator,R140LC-7A,BERCO CR3229/22,CATERPILLAR 3V9489,HITACHI 2001174,ITM Z0105300N0559V,ITM Z14063A0N0559,HYUNDAI,Excavators,R200NLC-3,00025 AND UP,A.B.G. 21076286,BENATI 2001074,BERCO CR1251,BERCO CR1251A,C.M.W-(CHARLES-MACHINES) 107-365,CASE 295318A1,CATERPILLAR 5H8756,CATERPILLAR 5W9827,CATERPILLAR 7H3597,CNH-FIAT NEW HOLLAND 4982171,CNH-FIAT NEW HOLLAND 79004489,CNH-FIAT NEW HOLLAND 79031606,DRESSER 1254380H1,DRESSER-FURUKAWA 319325231R1,DRESSER-FURUKAWA 3193523R1,E.W.K. 501518501,EXTEC VCR1251,GAMBETTI-BARRE M175903001,HANOMAG 2979124M,HYUNDAI 81EL-25020,INGERSOLL RAND 56965262,INGERSOLL RAND 57407405,INGERSOLL RAND 57700866,ITM D04100A0N15,JCB JNA0295,JCB JNA0362,JOHN DEERE CQ09337,JOHN DEERE T121478,JOHN DEERE T43323,JOHN DEERE T45096,JOHN DEERE-CAMECO CB01419009,LANDINI MASSEY FERGUSON 1430746M1,LANDINI MASSEY FERGUSON 2928705M1,LANDINI MASSEY FERGUSON 2979121M1,LANDINI MASSEY FERGUSON 2979124M1,LANDINI MASSEY FERGUSON 2979939M1,LANDINI MASSEY FERGUSON 3089873M1,LANDINI MASSEY FERGUSON 4906550M1,LIEBHERR 4091100,LIEBHERR 4097515,LIEBHERR 4157879,LIEBHERR 4253410,LIEBHERR 4982171,LIEBHERR 7001485,MAIT 2175046,MAIT 2901221,POCLAIN-CASE POCLAIN W0033071,REEDRILL V005766,SENNEBOGEN 013343,SIMIT 45482377,TELCO-TATA 9TD01119/03,TELCO-TATA 9TD01583/2,TELCO-TATA TD01119/03,TELCO-TATA TD01583/2,VARIOUS 571008,VERMEER 118120001,VOLVO 14016545,VOLVO 16545,VOLVO 18065840,VPI V7H3597,HYUNDAI,Excavator,R200NLC-3,UP TO 00024

Perkins engine series 1000 series >> Technical features >> Preventive maintenance >> How to renew an atomiser
How to renew an atomiser

1000 series » How to renew an atomiser

Cautions:

  • Atomisers must be removed and fitted by a person with the correct training.
  • Do not allow dirt to enter the fuel system. Before a connection is disconnected, clean thoroughly the area around the connection. After a component has been disconnected, fit a suitable cover to all open connections.
  1. Remove the fuel leak-off pipe.
  2. Remove the union nuts (A1) of the high-pressure pipe from the atomiser and from the fuel injection pump. Do not bend the pipe. If necessary, remove the pipe clamps.
  3. Remove the atomiser setscrews and remove the clamp (A2), the atomiser (A6) and its seat washer (A7). Remove the dust seal (A5) and the spacer (A4) and fit the spacer and a new dust seal onto the new atomiser.

    4. Caution: Remove and discard the seat washer (A6). If the original seat washer remains in the recess for the atomiser, the nozzle protrusion will be incorrect when a new seat washer is added.

  4. Put the new atomiser in position with its spacer, new dust seal and a new seat washer, ensure that the fuel leak-off connection (A3) is not toward the engine. Position the clamp and engage the atomiser setscrews. Ensure that the atomiser is not tilted and tighten the setscrews for the clamp evenly and gradually to 12 Nm (9 lbf ft) 1,2 kgf m.

    5. Caution: Do not tighten the union nuts of the highpressure pipes more than the recommended torque tension. If there is a leakage from the union nut, ensure that the pipe is correctly aligned with the atomiser inlet. Do not tighten the atomiser union nut more, as this can cause a restriction at the end of the pipe. This can affect the fuel delivery.

  5. Fit the high-pressure fuel pipe and tighten the union nuts to 27 Nm (20 lbf ft) 2,8 kgf m. If necessary, fit the pipe clamps.
  6. Renew the sealing washers and fit the leak-off pipe. Tighten the banjo bolt to 9,5 Nm (7,0 lbf ft) 1,0 kgf m.
  7. Operate the engine and check for leakage of fuel and air.
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more details ...
TELCO-TATA TD01119/03, VPI V7H3597, UP TO 00024, HYUNDAI 81EL-25020, SIMIT 45482377, POCLAIN-CASE POCLAIN P3533059G, R200NLC-3, CATERPILLAR 7H3597, VOLVO SA1082-02690, HITACHI 4345328, VOLVO 14016545, SENNEBOGEN 013343, LIEBHERR 4091100, VOLVO 18065840, BERCO HT245, GAMBETTI-BARRE M175903001, POCLAIN-CASE POCLAIN ZKI3533059, CATERPILLAR 5W9827, EXTEC VCR1251, C.M.W-(CHARLES-MACHINES) 107-365, HYUNDAI, VOLVO 16545, E.W.K. 501518501, LANDINI MASSEY FERGUSON 2979939M1, SENNEBOGEN 3511021670, BENATI 2001074, JOHN DEERE T43323, LANDINI MASSEY FERGUSON 2979121M1, EURODAEWOO 9120-6006D12, CNH-FIAT NEW HOLLAND 79031606, MAIT 2175046, JCB JNA0362, INGERSOLL RAND 57700866, DAEWOO 9120-7008, LIEBHERR 7001485, Excavator, 00025 AND UP, LIEBHERR 4097515, MAIT 2901221, VOLVO 142149681, DAEWOO 9120-6005, DAEWOO K1043366, DAEWOO 2120-6014, Excavators, VOLVO 020005231690, JCB JNA0357, LIEBHERR 4253410, E.W.K. 501518501, ATLAS-TEREX 3641192, DRESSER-FURUKAWA 319325231R1, VPI V3Y4297, LANDINI MASSEY FERGUSON 2928705M1, CATERPILLAR 3V9489, A.B.G. 21076286, ITM Z0105300N0559V, BERCO CR3229/22, LANDINI MASSEY FERGUSON 2979124M1, JOHN DEERE T45096, LIEBHERR 7365793, LANDINI MASSEY FERGUSON 3089873M1, JOHN DEERE T121478, LANDINI MASSEY FERGUSON 4906550M1, R200NLC-3, CATERPILLAR 8U2703, VERMEER 118120001, BERCO CR1251, HYUNDAI, ITM Z14063A0N0559, INGERSOLL RAND 56965262, JCB JNA0085, HITACHI 2001174, POCLAIN-CASE POCLAIN G3533059, LIEBHERR 4157879, DRESSER-FURUKAWA 3193523R1, ITM D04900S0N15, DRESSER 1254380H1, VOLVO 14214968, Excavator, HYUNDAI 81E6-37020, TELCO-TATA 9TD01583/2, TELCO-TATA 9TD01119/03, INGERSOLL RAND 57407405, ITM D04100A0N15, VARIOUS 571008, CATERPILLAR 5H8756, R140LC-7A, VOLVO 214968, VOLVO 14523637, Surub papuc, CASE 295318A1, SAMSUNG-H.I. 1082-02690, SANY 5230070, JOHN DEERE CQ09337, REEDRILL V005766, CNH-FIAT NEW HOLLAND 79004489, HYUNDAI, JOHN DEERE-CAMECO CB01419009, VOLVO 1082-02690, CNH-FIAT NEW HOLLAND 71401386, JCB JNA0295, CNH-FIAT NEW HOLLAND 4982171, LANDINI MASSEY FERGUSON 1430746M1, CNH-FIAT NEW HOLLAND 79031606, TELCO-TATA TD01583/2, BERCO CR1251A, LIEBHERR 4982171, HANOMAG 2979124M, POCLAIN-CASE POCLAIN W0033071
more details ...
JCB JNA0362, CNH-FIAT NEW HOLLAND 79031606, SENNEBOGEN 013343, VOLVO 1082-02690, DRESSER-FURUKAWA 3193523R1, DAEWOO 9120-6005, VOLVO 142149681, HYUNDAI 81E6-37020, CATERPILLAR 5H8756, CNH-FIAT NEW HOLLAND 71401386, JOHN DEERE T121478, CNH-FIAT NEW HOLLAND 79031606, LIEBHERR 4157879, LANDINI MASSEY FERGUSON 2979121M1, TELCO-TATA 9TD01583/2, EURODAEWOO 9120-6006D12, LANDINI MASSEY FERGUSON 1430746M1, ITM D04900S0N15, LIEBHERR 4091100, LIEBHERR 4982171, VOLVO 14214968, SANY 5230070, CNH-FIAT NEW HOLLAND 79004489, 00025 AND UP, Surub papuc, HANOMAG 2979124M, BENATI 2001074, Excavator, VOLVO 14523637, JOHN DEERE-CAMECO CB01419009, VOLVO SA1082-02690, INGERSOLL RAND 57700866, C.M.W-(CHARLES-MACHINES) 107-365, LANDINI MASSEY FERGUSON 4906550M1, TELCO-TATA TD01583/2, DAEWOO 9120-7008, HYUNDAI, DRESSER 1254380H1, HITACHI 4345328, SENNEBOGEN 3511021670, E.W.K. 501518501, TELCO-TATA 9TD01119/03, CASE 295318A1, JOHN DEERE T43323, CATERPILLAR 5W9827, ITM Z14063A0N0559, R200NLC-3, INGERSOLL RAND 56965262, MAIT 2175046, A.B.G. 21076286, LIEBHERR 4253410, POCLAIN-CASE POCLAIN W0033071, BERCO CR1251A, DAEWOO K1043366, VOLVO 16545, CNH-FIAT NEW HOLLAND 4982171, VARIOUS 571008, BERCO HT245, REEDRILL V005766, VERMEER 118120001, ITM D04100A0N15, DRESSER-FURUKAWA 319325231R1, POCLAIN-CASE POCLAIN G3533059, VPI V7H3597, E.W.K. 501518501, JCB JNA0295, R200NLC-3, POCLAIN-CASE POCLAIN ZKI3533059, UP TO 00024, LIEBHERR 7001485, CATERPILLAR 3V9489, LIEBHERR 7365793, CATERPILLAR 7H3597, JCB JNA0085, LANDINI MASSEY FERGUSON 2979124M1, INGERSOLL RAND 57407405, Excavators, TELCO-TATA TD01119/03, VOLVO 020005231690, SAMSUNG-H.I. 1082-02690, LANDINI MASSEY FERGUSON 3089873M1, GAMBETTI-BARRE M175903001, HYUNDAI, VOLVO 18065840, HITACHI 2001174, BERCO CR1251, JOHN DEERE T45096, BERCO CR3229/22, HYUNDAI 81EL-25020, JCB JNA0357, CATERPILLAR 8U2703, DAEWOO 2120-6014, HYUNDAI, VOLVO 14016545, R140LC-7A, LIEBHERR 4097515, ATLAS-TEREX 3641192, ITM Z0105300N0559V, LANDINI MASSEY FERGUSON 2928705M1, POCLAIN-CASE POCLAIN P3533059G, LANDINI MASSEY FERGUSON 2979939M1, VPI V3Y4297, SIMIT 45482377, MAIT 2901221, JOHN DEERE CQ09337, Excavator, EXTEC VCR1251, VOLVO 214968

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HYUNDAI 81E6-37020, VPI V3Y4297, HYUNDAI, SANY 5230070, HANOMAG 2979124M, A.B.G. 21076286, Excavator, CNH-FIAT NEW HOLLAND 79004489, BENATI 2001074, VOLVO 020005231690, SIMIT 45482377, REEDRILL V005766, R140LC-7A, MAIT 2175046, CASE 295318A1, E.W.K. 501518501, POCLAIN-CASE POCLAIN G3533059, VOLVO 214968, VOLVO 14016545, JCB JNA0295, ATLAS-TEREX 3641192, JCB JNA0362, SENNEBOGEN 013343, JCB JNA0085, ITM D04900S0N15, ITM Z14063A0N0559, VOLVO SA1082-02690, MAIT 2901221, BERCO CR1251A, JOHN DEERE T45096, ITM D04100A0N15, LANDINI MASSEY FERGUSON 4906550M1, 00025 AND UP, VPI V7H3597, DAEWOO K1043366, HYUNDAI, VARIOUS 571008, LIEBHERR 4097515, R200NLC-3, JOHN DEERE-CAMECO CB01419009, VOLVO 14214968, VERMEER 118120001, LANDINI MASSEY FERGUSON 3089873M1, CATERPILLAR 5H8756, POCLAIN-CASE POCLAIN ZKI3533059, LANDINI MASSEY FERGUSON 2979121M1, INGERSOLL RAND 57700866, BERCO CR1251, LIEBHERR 4091100, LIEBHERR 4157879, CATERPILLAR 8U2703, SENNEBOGEN 3511021670, DAEWOO 9120-6005, EXTEC VCR1251, LIEBHERR 4253410, VOLVO 16545, ITM Z0105300N0559V, DRESSER-FURUKAWA 3193523R1, DAEWOO 9120-7008, LANDINI MASSEY FERGUSON 2979124M1, Surub papuc, BERCO HT245, CNH-FIAT NEW HOLLAND 79031606, HITACHI 4345328, JCB JNA0357, LIEBHERR 7365793, INGERSOLL RAND 57407405, C.M.W-(CHARLES-MACHINES) 107-365, VOLVO 1082-02690, R200NLC-3, VOLVO 142149681, Excavators, HYUNDAI, DRESSER 1254380H1, CATERPILLAR 7H3597, HITACHI 2001174, JOHN DEERE T121478, GAMBETTI-BARRE M175903001, JOHN DEERE CQ09337, VOLVO 18065840, BERCO CR3229/22, CNH-FIAT NEW HOLLAND 71401386, TELCO-TATA TD01119/03, LANDINI MASSEY FERGUSON 2928705M1, UP TO 00024, SAMSUNG-H.I. 1082-02690, TELCO-TATA TD01583/2, TELCO-TATA 9TD01119/03, EURODAEWOO 9120-6006D12, E.W.K. 501518501, CNH-FIAT NEW HOLLAND 4982171, LANDINI MASSEY FERGUSON 1430746M1, JOHN DEERE T43323, DRESSER-FURUKAWA 319325231R1, POCLAIN-CASE POCLAIN P3533059G, CATERPILLAR 5W9827, LIEBHERR 4982171, DAEWOO 2120-6014, Excavator, LANDINI MASSEY FERGUSON 2979939M1, CATERPILLAR 3V9489, HYUNDAI 81EL-25020, POCLAIN-CASE POCLAIN W0033071, CNH-FIAT NEW HOLLAND 79031606, LIEBHERR 7001485, TELCO-TATA 9TD01583/2, INGERSOLL RAND 56965262, VOLVO 14523637
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